SimplyAbuDhabi XXXVIII
Spirit of Innovation Until 1999, the figurines were made by ‘lost wax’ casting, which dates back over 5,000 years. Amazingly, Charles Sykes himself, assisted by his daughter Josephine, personally cast, inscribed and finished every Spirit of Ecstasy right up until 1939. In preparation for the launch of Phantom in 2003, the parent company of Rolls-Royce Motor Company, BMW Group, rejuvenated the Spirit of Ecstasy by introducing the modern investment casting process, working with a specialist company in Southampton, England. The first step was to digitally ‘map’ the original Spirit of Ecstasy, manipulating and enhancing individual details to create a perfect three-dimensional computerised image. To ensure even the finest details were precisely replicated, the injection mould was formed by skilled craftsmen using cutters measuring just 0.2mm in size. This cast tool was used to produce a highly accurate wax model of the figurine, which was then coated in ceramic. After this coating had dried, the wax was melted away, leaving a perfect mould from which the new cast would be taken. Each figurine is made by filling the mould with molten stainless steel, at a temperature of 1600°C. Once the steel has cooled, the mould is opened to reveal the Spirit of Ecstasy in all her glory. The final transformation takes place in the Finishing department, using a process called peening. The casting is blasted by millions of stainless steel balls just 17 thousandths of an inch (0.04mm) in diameter, which help to polish the surface without being abrasive. After a final mirror polish and stringent quality assurance checks, the completed figurine takes her rightful place above the iconic Rolls-Royce grille. Sykes’ original the ‘Whisper’ and other Spirit of Ecstasy figurines are on permanent display at the National Motor Museum in Beaulieu, a small village in Hampshire, England. Celebrating in Style 236 | Simply Abu Dhabi
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